Plastics production with industrial robots

Through our many years of cooperation with machine and plant manufacturers in plastics production, we have developed industry-oriented drive components, MOTOMAN industrial robots and software solutions. With Yaskawa robots and our comprehensive expertise, you are ideally equipped for all challenges.

MOTOMAN Robots - Your expert in the plastics industry

Injection molding, foaming, thermoforming and more: our industrial robots are optimally equipped for all the challenges of these complex applications and ensure efficient automation of your processes.

Our robots enable the seamless automation of both upstream and downstream processes. In the plastics industry in particular, these applications include handling, assembly and palletizing. In addition, activities such as gluing, coating, grinding and polishing can also be automated easily and efficiently. Our collaborative robots (cobots) offer additional flexibility and safety for use in your production.

Our MOTOMAN robot variants

6-axle

Load capacity from 4 - 600 kg

Reach from 550 - 3058 mm

 

Particularly suitable for:

Material transport, loading and unloading, handling, polishing, grinding, deburring, palletizing and much more.

6-axle cobots

Load capacity from 10 - 30 kg

Reach from 1379 - 1700 mm

 

Particularly suitable for:

Safe operation with human-robot interaction without a safety fence

6-axle console

Load capacity from 120 - 400 kg

Reach from 2676 - 4004 mm

 

Particularly suitable for

Automation of machines from above

6-axle scara

Load capacity from 3 - 6 kg

Reach from 400 - 650 mm

 

Particularly suitable for:

Pick-and-place for monotonous tasks with high quantities

The servo float function lets your robot hover

The "Servo Float" function enables flexible control of the robot's position and attitude by reacting to externally applied forces. This function allows robot positions to be overwritten (reteach), taking current offset values into account. It can be activated for any axis or coordinate system and is particularly important when integrating robots into injection molding or extrusion systems. When the injection mold expands, the motors of the 6-axis robot switch to "soft" and provide the mass with sufficient clearance.

Everything that goes with it

Media packages

Yaskawa offers additional media packages for the entire robot portfolio for all applications. These media packages are fitted directly to the robot before delivery according to customer requirements. As standard, the media connections are pluggable at the lower end of the robot and are supplied with the corresponding mating connectors. The upper end is supplied open with a cable or hose length of one meter. Intermediate flanges specific to the respective robot type can be added as an option. If required, additional media can be put together individually. Some media packages are already preconfigured and can be ordered directly without additional coordination. Replacement packages are also available for all existing media packages.

Software

 

MotoLogix is a software interface for teaching and programming robots using PLC function blocks.

No handheld control units or specific Yaskawa robotics knowledge is required to program, test or operate the robot. All data is stored in the PLC and is also started and stopped from there. Although the robot's control cabinet is still present, it is no longer used for programming, but only for path planning of the robot movements specified by the PLC and for accommodating the required servo hardware and power supply. Therefore, the full path and speed performance of the MOTOMAN robots is maintained when using MotoLogix.

 

Interfaces

We support SRCI, OPC UA, MotoLogix, Euromap 67 PROFINET, etherCAT, etherNet IP, VARAN Bus, MotoROS2 and many more.

Exciting applications and satisfied customers

Discover interesting application examples from the plastics industry and see our perfectly tailored solutions for yourself.

Contact us now

Do you have questions about a specific application or one of our robots? Are you planning an interesting automation project or are you already in the planning phase and would like to make use of our excellent team of development engineers and our decades of expertise in system construction? Simply fill out the contact form and we will get back to you as soon as possible!

Our Yaskawa services at a glance

Yaskawa accompanies you throughout the entire product life cycle with customized services that are precisely tailored to your needs. Our aim is to maximize your system availability and productivity and keep them at a high level in the long term. Thanks to our global service network, Yaskawa is always close by to ensure your success.

Technical customer service

For quick and competent advice, our specialists are available 365 days a year via our technical hotline.

Yaskawa EcoSystem

Our plug & play solutions enable numerous use cases for cobots. Find out more about the Yaskawa EcoSystem here.

In house repair

With Yaskawa, you have direct contact and access to the manufacturer of the robots, controllers and drive technology.

Yaskawa offers you professional repairs with OEM parts and warranty at fair prices. In addition to sending them in for specialist repair, we also offer you a repair exchange service and individual overhaul of your Yaskawa robots and components.

Engineering

Would you like to modernize existing Yaskawa products and systems or adapt them to changed requirements? Our team will be happy to take on the engineering and implementation of your modernization projects.

Do you need support in planning and implementing projects with robots or cobots? Here too, our team of experts is on hand to advise you. We work with you to develop new, customized robot systems and support you in the implementation and initial use of your new robots.

On-site service

Our service specialists will be happy to assist you with the integration of our products into your production, necessary repairs, preventive maintenance work and application-related programming. We will be happy to inform you about our customized service and maintenance contracts or prepare an individual offer tailored to your needs.

Whether you want to buy an industrial robot, are interested in industrial robot prices or want to know how to program industrial robots, Yaskawa is at your side with comprehensive know-how. Our solutions cover everything from small industrial robots to specialized industrial robot arms.